Manufacturer of Hydraulic Presses

Mastering Hydraulic System Overheating: Tips and Solutions

August 30, 2023

When it comes to tackling common issues associated with a hydraulic shop press, overheating ranks as the second most prevalent problem. While the primary cause of hydraulic system failure is typically leaks, the intricacies of overheating are less straightforward. Overheating can stem from a variety of factors, making it a complex issue to diagnose and understand fully. Therefore, taking the time to grasp the common causes of overheating in a hydraulic press is essential for effective prevention.

Identifying the Root Causes of Hydraulic Equipment Overheating

The elevation of hydraulic fluid temperature arises from inherent inefficiencies within the equipment. These inefficiencies result in a loss of input power, ultimately transforming this loss into heat. Overheating transpires when the accumulated heat surpasses the rate at which it dissipates. In simpler terms, heat production outpaces dissipation due to a suboptimal system. When addressing equipment inefficiencies, the initial step is ensuring equipment quality. To secure a high-quality hydraulic press, consider purchasing from established manufacturers like Press Master, known for their impeccable hydraulic press offerings.

Understanding the Ideal Hydraulic Fluid Temperature

Comprehending the temperature threshold for hydraulic fluid is crucial. If the fluid temperature exceeds 180 degrees F, it can jeopardize seal compounds, leading to potential leaks, and disrupt the fluid's viscosity, contributing to oil degradation. As this process unfolds, equipment effectiveness diminishes, intensifying the risk of overheating. As the fluid's viscosity decreases, its ability to adequately shield against heat generated by friction deteriorates, exacerbating the overheating issue.

Sustaining a Safe and Consistent Hydraulic Fluid Temperature

To maintain a stable fluid temperature, the hydraulic system must function at a level that can dissipate heat more rapidly than it accumulates. A system generating a consistent input power of at least 100 kW and operating at an 80 percent efficiency rate should be capable of dissipating a heat load of at least 20 kW. Any factors causing the system to generate heat exceeding 25 kW or diminishing the cooling capacity below 25 kW would compromise a system equipped with a 25 kW cooling system. In simple terms, the key to maintaining a stable hydraulic fluid temperature is regular maintenance of the hydraulic press and timely fluid changes. The higher the efficiency of your hydraulic shop press, the fewer issues you will encounter with overheating in the hydraulic system.

In the Market for a Hydraulic Press?

Contact us at Press Master today. We are eager to address your inquiries about our extensive range of hydraulic presses and can provide you with a complimentary, no-obligation quote.