Manufacturer of Hydraulic Presses

Essential Safety Guidelines for Operating Hydraulic Presses

June 28, 2024

Using hydraulic presses, whether big or small, requires strict safety precautions. Operators must receive proper training, and the machines must be adequately guarded and maintained. Below is a quick overview of basic safety rules for any shop floor.

Types of Hazards

Physical Hazards

There are several physical hazards associated with operating a hydraulic shop press. These include pinching injuries, tripping, dropping heavy items on your feet, and snapping fingers. Additionally, shattering can occur when Plexiglas dies are worked under pressure, sending shrapnel in various directions. Sharp metal can also cause severe cuts. Although mechanical failures are rare, they can result in serious injuries. Powered presses also introduce electrical hazards.

Chemical Hazards

Hydraulic fluid and lubricants pose a chemical hazard if they come into contact with skin, potentially causing dermatitis. Epoxies and liquid steel used for some dies are strong sensitizers, and fumes or skin contact can be harmful. It's important to be aware of the chemical threats that die materials may present.

Physical Safety Measures

Given that the press applies multiple tons of pressure, parts can fly in all directions if something fails. Protect your eyes—always wear safety goggles. Never use bare hands to remove anything stuck in the die; sudden releases can cause severe cuts. Fire and electrocution hazards are also present with powered systems.

Chemical Safety Measures

Operators should be cautious of how chemicals affect human health. Hydraulic fluids and lubricants can cause skin irritation, and materials like epoxies and liquid steel used in dies can release harmful chemicals. Always avoid skin contact and inhalation of fumes.

Ergonomics

Adjust the press workstation to a comfortable working height. Mandatory work breaks help prevent injuries. Using a hydraulic table can facilitate loading products at a comfortable height (between knee and shoulder level), and a hydraulic lift can significantly reduce back injuries. Stands or other aids should be used to hold pieces in the correct position.

General Safety Guidelines

Overall, common sense and adherence to safety rules, such as mounting equipment properly as recommended by the manufacturer, will ensure a safer working environment. Regular checks and maintenance of equipment are essential. Basic safety gear, such as safety goggles and protective gloves, should be readily available to all press operators. Oils and lubricants must be stored following fire safety regulations, as they present a fire hazard.

While not all injuries can be avoided, many can be prevented by following these guidelines.